Alloy cylinder head on a workbench next to a micrometer

Lonsdale, Adelaide

Cylinder head reconditioning in Adelaide

Cylinder heads are where Lonsdale Engine Worx started. The business was established in 1994 as Lonsdale Cylinder Head Services, and all cylinder head repairs are still completed in house at our workshop in Lonsdale, in Adelaide's southern suburbs.

The process

What’s involved.

We work on both alloy and cast iron heads, from a single valve grind through to a full head reconditioning.

  1. Step 01

    Clean and inspect

    The head is stripped and cleaned, often glass bead blasted, so every surface can be inspected.

  2. Step 02

    Test for cracks and leaks

    Cast iron heads are crack tested and alloy heads are pressure tested, to find cracks and leaks that cannot be seen.

  3. Step 03

    Check it is straight

    Heads can warp, especially after overheating. A warped head is straightened where possible, then the gasket face is machined flat.

  4. Step 04

    Valves, seats and guides

    Worn valve guides can be replaced with bronze guides, and the valves and seats are ground so each valve seals.

  5. Step 05

    Repairs

    Corroded areas can be built up by welding and stripped threads repaired. On overhead cam heads the cam tunnel can be line bored back into alignment.

What we do

Done in house.

Every job is different, so we quote after inspecting the part. Call (08) 8382 3388 or send photos through the quote form.

  • Valve grindsRe-cutting valves and seats so each valve seals properly again, restoring compression.
  • Head facing (alloy and cast iron)Machining the gasket face flat so the head gasket can seal.
  • Pressure testing (alloy heads)Pressurising the water passages to find leaks and cracks you cannot see.
  • Crack testing (cast iron)Checking cast iron heads for cracks before any money is spent on machining.
  • Bronze guidesReplacing worn valve guides with bronze guides to keep each valve running true.
  • Welding of corrosionBuilding up corroded areas, typically around water passages, so the head can be saved.
  • StraighteningCorrecting a warped head, common after overheating, before it is faced.
  • Thread repairsRestoring stripped or damaged threads such as spark plug and bolt holes.
  • Line boringBringing the camshaft tunnel back into straight alignment on overhead cam heads.
  • Glass bead blastingCleaning the head back to a bright, even finish ready for assembly.
  • Overhauling to suit LPGSetting up the head so the valves and seats cope with running on LPG.

Questions

Good to know.

More answers on our FAQ page.

Can I bring in just the cylinder head?

Yes. Use the quote form and choose 'Just the part', or call (08) 8382 3388.

Do you work on alloy and cast iron heads?

Yes. We face both alloy and cast iron heads. Alloy heads are pressure tested and cast iron heads are crack tested.

My engine overheated. Can the head be saved?

It depends on what testing finds. Overheating can warp or crack a head, so it is tested and checked for straightness before any machining. Send photos through the quote form or call (08) 8382 3388.

Do you overhaul cylinder heads for LPG?

Yes. Overhauling heads to suit LPG is one of our cylinder head services.

How much does a cylinder head job cost?

Every job is different, so we quote after inspecting the part. Call (08) 8382 3388 or send photos through the quote form.

Get in touch

Ready for a quote?

Tell us about the car and the engine, and add a few photos if you can. We will come back to you with honest advice and a quote.

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